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Heating furnaces

aluminum rod heating furnace

The main application of induction heating products用途:

For heating befor the metal material in hot extrusion and metal materials, such as quenching and tempering, annealing and other heat treatment process.

Characteristics of YIPHEE Induction heating product 特点:

Fast heating speedLittle oxidation and decarbonizationHigh efficient and Process performance is good . Induction heating in a linear, operating environment is good, easy to realize mechanization and automation production line production. In line with environmental protection requirements, pollution is small, but also reduces the labor intensity of workers

Parameter 参数

Power

KW

50KW

100 KW

160KW

250KW

350KW

500KW

800KW

1000KW

1250KW

1500KW

2500KW

Rated input voltage

V

380V

380V

380V

380V

380V

380V

380V

380V-2

380V

380V-2

660V

380V-2

660V

380V-2

1000V

660V-2

Phases of input Power

 

3

3

3

3

3

3

3/6

3/6

3/6

3/6

3/6

Frequency of Input Current

HZ

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

Rated input Current

A

80A

160A

256A

400A

560A

800A

1280A

640A

1600A

800A

1120A

1000A

1350A

1200A

2000A

1120A

electricity power supply(recommend)

KVA

60KVA

120KVA

200KVA

315KVA

400KVA

500KVA

800KVA

1250KVA

1250KVA

1500KVA

1500KVA

1800KVA

1800KVA

2000KVA

3000KVA

3500KVA

Rated output voltage

V

750V

750V

750V

750V

750V

1500V

1500V

2500V

1500V

2500V

2500V

 

2500V

3500V

Rated output frequency

HZ

2-8KHZ

2-8KHZ

1-8KHZ

1-4KHZ

1-2.5KHZ

1KHZ

0.8KHZ

0.8KHZ

0.7KHZ

0.7KHZ

0.5KHZ

Heating Furnace Cavity  Temperature     Steel

1200℃

1200℃

1200℃

1200℃

1200℃

1200℃

1200℃

1200℃

1200℃

1200℃

1200℃

Heating Furnace Cavity  Temperature     Copper

900℃

900℃

900℃

900℃

900℃

900℃

900℃

900℃

900℃

900℃

900℃

Heating Furnace Cavity(Aluminium) Temperature       

500℃

500℃

500℃

500℃

500℃

500℃

500℃

500℃

500℃

500℃

500℃

Production

Steel

Kg/h

125

249

398

622

871

1245

1992

2490

3112

3735

6220

ProductionCopper

Kg/h

282

564

902

1410

1974

2820

4512

5640

7050

8460

14100

ProductionAluminium

Kg/h

234

468

748

1170

1638

2340

3744

4680

5850

7020

11700

Power Consumption Per TonSteel

Kw.h/T

350-550Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding

Power Consumption Per TonCopper

Kw.h/T

150-300Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding

Power Consumption Per TonBrass

Kw.h/T

130-270Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding

Power Consumption Per TonAluminium

Kw.h/T

180-400Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding

Cooling water consumption

T/h

3

5

8

10

11

15

20

25

28

35

43

Input Water Pressure

MPa

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

Weight

KG

350

550

900

1200

1500

2000

3000

3500

4500

5500

6000

Volume

M3

3

3.5

3.6

4

5

5.5

6.5

7.5

9.5

11.5

13

According to Work Through Heating Diameter Choice Frequency

Workpiece Diametermm

≤1

1-3

2-10

5-15

12-30

30-50

50-80

80-100

≥100

Heating FrequencyKHZ

≥100

30-150

10-50

8-30

4-20

2.5-4

1-2.5

0.5-1

0.2-1

According to work through heating diameter choicefrequency频率选择

Workpiece Diametermm

≤1

1-3

2-10

5-15

12-30

30-50

50-80

80-100

≥100

Heating FrequencyKHZ

≥100

30-150

10-50

8-30

4-20

2.5-4

1-2.5

0.5-1

0.2-1

Composition of smelting equipment组成:

Forging aluminum heating equipment and copper bar heating furnace generally consists of a main machine cabinet,electric capacitor, induction furnace and feeding and discharging transmission device and temperature measuring equipment etc..

Full automatic control, also includes PLC programmable controller, HMI man-machine interface or industrial control computer system and industrial control configuration software and all kinds of sensors and so on.

 

There are mainly four kinds of  lining materials 炉衬种类

silicon carbide, white corundum, stainless steel and monolithic lining, according to the usage and structure features to design and match.

 

Choice of water cooling method for smelting furnace水冷:

1. 1.Sink + water pump: water in the sink through the water pump pressurized into the equipmentwater flows back to the tank recycling.By flowing water, nature gives off heat.


2.Tank+Water pump + + cooling tower: the water in the water tank through the water pump pressurized water to sink into the equipment, recycling. Through the cooling tower to distribute water heat, cooling tower with strong wind circulating water cooling, you can effectively increase the amount of heat, reduce the user's pool

3. Tank +  water pump +cooling tower and heat exchanger: ordinary water is used as the user owned the external circulating water, inner circulating water in the use of pure water, avoid scaling, equipment use long life


4. Closed cooling way: do not need to carry on the water cooling preparation work, the user does not need to dig the pond to buy water pump and so on the work, the installation is convenient, reliable and quick, energy conservation and environmental protection. Strong winds through the heat pipe to cool the cycle of pure water, pure water loss is very small


Company introduction

YIPHEE ELECTRIC FURNACE CO.,LTD product are widely used in the field of metal smelting, steel pipe welding, machine parts quenching, diathermanous treatment before forging, bending and other heating field. Our products already market in China and also export to Africa, South America, North America, Europe, Malaysia, Indonesia, Saudi Arabia, Tajikistan, Bahrain, Hong Kong, Vietnam, Myanmar, North Korea, Russia and other countries and regions.