The main application of induction heating products用途：
For heating befor the metal material in hot extrusion and metal materials, such as quenching and tempering, annealing and other heat treatment process.
Characteristics of YIPHEE Induction heating product 特点：
Fast heating speed、Little oxidation and decarbonization、High efficient and Process performance is good . Induction heating in a linear, operating environment is good, easy to realize mechanization and automation production line production. In line with environmental protection requirements, pollution is small, but also reduces the labor intensity of workers
|
Power |
KW |
50KW |
100 KW |
160KW |
250KW |
350KW |
500KW |
800KW |
1000KW |
1250KW |
1500KW |
2500KW |
|
Rated input voltage |
V |
380V |
380V |
380V |
380V |
380V |
380V |
380V 380V-2 |
380V 380V-2 |
660V 380V-2 |
660V 380V-2 |
1000V 660V-2 |
|
Phases of input Power |
|
3 |
3 |
3 |
3 |
3 |
3 |
3/6 |
3/6 |
3/6 |
3/6 |
3/6 |
|
Frequency of Input Current |
HZ |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
|
Rated input Current |
A |
80A |
160A |
256A |
400A |
560A |
800A |
1280A 640A |
1600A 800A |
1120A 1000A |
1350A 1200A |
2000A 1120A |
|
electricity power supply(recommend) |
KVA |
60KVA |
120KVA |
200KVA |
315KVA |
400KVA |
500KVA |
800KVA 1250KVA |
1250KVA 1500KVA |
1500KVA 1800KVA |
1800KVA 2000KVA |
3000KVA 3500KVA |
|
Rated output voltage |
V |
750V |
750V |
750V |
750V |
750V |
1500V |
1500V 2500V |
1500V 2500V |
2500V
|
2500V |
3500V |
|
Rated output frequency |
HZ |
2-8KHZ |
2-8KHZ |
1-8KHZ |
1-4KHZ |
1-2.5KHZ |
1KHZ |
0.8KHZ |
0.8KHZ |
0.7KHZ |
0.7KHZ |
0.5KHZ |
|
Heating Furnace Cavity Temperature （Steel） |
℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
1200℃ |
|
Heating Furnace Cavity Temperature （Copper） |
℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
900℃ |
|
Heating Furnace Cavity(Aluminium) Temperature |
℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
500℃ |
|
Production （Steel） |
Kg/h |
125 |
249 |
398 |
622 |
871 |
1245 |
1992 |
2490 |
3112 |
3735 |
6220 |
|
Production（Copper） |
Kg/h |
282 |
564 |
902 |
1410 |
1974 |
2820 |
4512 |
5640 |
7050 |
8460 |
14100 |
|
Production（Aluminium） |
Kg/h |
234 |
468 |
748 |
1170 |
1638 |
2340 |
3744 |
4680 |
5850 |
7020 |
11700 |
|
Power Consumption Per Ton（Steel） |
Kw.h/T |
350-550（Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding） |
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|
Power Consumption Per Ton（Copper） |
Kw.h/T |
150-300（Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding） |
||||||||||
|
Power Consumption Per Ton（Brass） |
Kw.h/T |
130-270（Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding） |
||||||||||
|
Power Consumption Per Ton（Aluminium） |
Kw.h/T |
180-400（Relation to Power, Frequency,Temperature,Shape,Density and Furnace Body Holding） |
||||||||||
|
Cooling water consumption |
T/h |
3 |
5 |
8 |
10 |
11 |
15 |
20 |
25 |
28 |
35 |
43 |
|
Input Water Pressure |
MPa |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
|
Weight |
KG |
350 |
550 |
900 |
1200 |
1500 |
2000 |
3000 |
3500 |
4500 |
5500 |
6000 |
|
Volume |
M3 |
3 |
3.5 |
3.6 |
4 |
5 |
5.5 |
6.5 |
7.5 |
9.5 |
11.5 |
13 |
According to Work Through Heating Diameter Choice Frequency：
|
Workpiece Diameter（mm） |
≤1 |
1-3 |
2-10 |
5-15 |
12-30 |
30-50 |
50-80 |
80-100 |
≥100 |
|
Heating Frequency（KHZ） |
≥100 |
30-150 |
10-50 |
8-30 |
4-20 |
2.5-4 |
1-2.5 |
0.5-1 |
0.2-1 |
|
Workpiece Diameter（mm） |
≤1 |
1-3 |
2-10 |
5-15 |
12-30 |
30-50 |
50-80 |
80-100 |
≥100 |
|
Heating Frequency（KHZ） |
≥100 |
30-150 |
10-50 |
8-30 |
4-20 |
2.5-4 |
1-2.5 |
0.5-1 |
0.2-1 |
Forging aluminum heating equipment and copper bar heating furnace generally consists of a main machine cabinet,electric capacitor, induction furnace and feeding and discharging transmission device and temperature measuring equipment etc..
Full automatic control, also includes PLC programmable controller, HMI man-machine interface or industrial control computer system and industrial control configuration software and all kinds of sensors and so on.
There are mainly four kinds of lining materials 炉衬种类
silicon carbide, white corundum, stainless steel and monolithic lining, according to the usage and structure features to design and match.
Choice of water cooling method for smelting furnace水冷：
1. 1.Sink + water pump: water in the sink through the water pump pressurized into the equipment，water flows back to the tank recycling.By flowing water, nature gives off heat.
2.Tank+Water pump + + cooling tower: the water in the water tank through the water pump pressurized water to sink into the equipment, recycling. Through the cooling tower to distribute water heat, cooling tower with strong wind circulating water cooling, you can effectively increase the amount of heat, reduce the user's pool
3. Tank + water pump +cooling tower and heat exchanger: ordinary water is used as the user owned the external circulating water, inner circulating water in the use of pure water, avoid scaling, equipment use long life
4. Closed cooling way: do not need to carry on the water cooling preparation work, the user does not need to dig the pond to buy water pump and so on the work, the installation is convenient, reliable and quick, energy conservation and environmental protection. Strong winds through the heat pipe to cool the cycle of pure water, pure water loss is very small
YIPHEE ELECTRIC FURNACE CO.,LTD product are widely used in the field of metal smelting, steel pipe welding, machine parts quenching, diathermanous treatment before forging, bending and other heating field. Our products already market in China and also export to Africa, South America, North America, Europe, Malaysia, Indonesia, Saudi Arabia, Tajikistan, Bahrain, Hong Kong, Vietnam, Myanmar, North Korea, Russia and other countries and regions.
