Yesterday, the reporter saw a prosperous scene in a large steel casting workshop of a company. All kinds of scrap steel were placed neatly and piled up like a mountain, and the steel-making material preparation workers were working orderly with boom and forklift. Wu Hongyong, Minister of material support, said: the company uses scrap resources in surrounding areas to develop circular economy. Since it was put into operation for more than half a year, it has used more than 1000 tons of scrap to produce large-scale clean and efficient power generation equipment matching valves, which fill the domestic blank.

In the iron and steel industry, people always compare scrap steel to rice balls. Steel making process is like porridge cooking. Iron ore is like rice that has just been collected. Pig iron is like rice that has been peeled. Scrap steel is rice balls that have been peeled, washed and cooked. Making porridge with rice balls obviously saves time and effort compared with newly processed rice and raw rice. In the steel casting workshop, the reporter saw the induction furnace smelting production line introduced by the company. Compared with conventional production line, induction furnace smelting production line has the advantages of fast heating speed, high production efficiency, saving material and forging die cost, superior working environment, no pollution, low energy consumption and high temperature control precision.

In order to save energy and reduce emissions, we also carried out the assessment of power consumption and gas consumption of the team, and strengthened the skills of the staff through training. Jiang Qi, deputy general manager, said that under the increasingly severe situation of energy conservation and emission reduction, we actively implement industrial policies, formulate energy conservation plans, analyze energy consumption systems of enterprises, find potential energy conservation that can be explored, formulate energy conservation and emission reduction targets and measures, and increase investment in energy conservation and emission reduction projects in the plans. At present, we have made a new exploration in the ladle treatment of the cooling circulation device. Because a large amount of waste heat resources will be generated in the process of steel production, we have reduced the number of ladle from four to one, and the consumption of liquefied gas for ladle heating will also be greatly reduced.

The enterprise says that small is like a family, which needs housewives to be careful and not let go of any waste. The leaders of the company are like a capable housewife. In addition to formulating a series of energy conservation and emission reduction plans, they actively start from the details. In addition to the medium frequency furnace equipped with temperature display regulator, save power consumption, but also through the halogen lamp and electrodeless lamp comparison, choose to install more efficient than halogen lamp, energy saving, environmental protection electrodeless lamp. In addition to more than 50% energy saving than ordinary energy-saving lamps and fluorescent lamps, the electrodeless lamp will not break the filament, and its service life is up to 60000 hours, 10 times longer than ordinary energy-saving lamps. According to the calculation of 8 hours of lighting per day, 150 electromagnetic electrodeless lamps can save 240 degrees of electricity per day.

It is understood that the company has invested dozens of sets of induction melting furnace and other equipment. Since the start of trial production in May, the company has developed more than 70 models and more than 100 varieties of steel castings, and the production situation is good. It is worth mentioning that the power consumption of the company's 10000 yuan output value is 301 kwh, which is far lower than the average level.

Extended reading:

Scrap is a substitute for iron ore in steelmaking. If one ton of scrap is used more, 1.7 tons of iron concentrate can be saved and 4.25 tons of primary ore can be reduced.

Scrap is a renewable resource with a cycle of 8 to 30 years, which can be recycled indefinitely.

The direct steelmaking with scrap can save 60% energy and 40% water compared with iron ore.

Direct steelmaking with scrap can reduce 86% waste gas, 76% waste water and 97% waste slag.

Yiphee Electric Furnace Co.,Ltd specializes in producing induction smelting furnace.Tel(WhatsApp):+86-13450756789, yiphee@yiphee.cn